Hey there! I’m a supplier of PU refrigerated truck body panels. I often get asked about the weight of these panels, and it’s a super important topic. So, let’s dig into it. PU Refrigerated Truck Body Panels

First off, what’s a PU refrigerated truck body panel? Well, PU stands for polyurethane foam. These panels are made by sandwiching a layer of polyurethane foam between two outer layers, usually made of materials like fiberglass, aluminum, or steel. The polyurethane foam is a great insulator, which makes these panels perfect for keeping the temperature inside the truck stable, whether you’re transporting ice cream or fresh produce.
Now, the weight of these panels can vary a lot. It depends on a few key factors.
Factors Affecting Panel Weight
1. Panel Thickness
Thicker panels are generally heavier. The thickness of PU refrigerated truck body panels can range from around 50mm to 150mm or even more. A 50mm thick panel will be lighter than a 100mm thick panel. For example, a 50mm panel might weigh around 10 – 15 kilograms per square meter. On the other hand, a 100mm panel could weigh 20 – 30 kilograms per square meter. This is because there’s more polyurethane foam and more material in the outer layers in a thicker panel. If you need better insulation, you’ll probably go for a thicker panel, but you have to keep in mind that it’ll add more weight to your truck.
2. Outer Layer Material
The material used for the outer layers also has a big impact on the weight. Fiberglass is a lightweight option. It’s strong and resistant to corrosion, but it doesn’t weigh as much as other materials. An outer layer made of fiberglass might add only a few kilograms per square meter to the panel’s weight. Aluminum is another popular choice. It’s also relatively light and has good durability. Steel, however, is heavier. A panel with a steel outer layer will be significantly heavier than one with fiberglass or aluminum. For instance, a panel with a steel outer layer could weigh 5 – 10 kilograms more per square meter compared to an aluminum – outer – layer panel.
3. Density of Polyurethane Foam
The density of the polyurethane foam inside the panel matters too. Higher – density foam is more rigid and provides better insulation, but it also weighs more. Lower – density foam is lighter, but the insulation performance might not be as good. Foam density can range from around 30 kilograms per cubic meter to 60 kilograms per cubic meter. A panel with a higher – density foam will be heavier overall. If you’re transporting goods that need extremely precise temperature control, you might choose a higher – density foam, even though it adds weight.
Why Does Panel Weight Matter?
1. Fuel Efficiency
The weight of the truck body panels directly affects the truck’s fuel efficiency. A heavier truck needs more power to move, which means it burns more fuel. If your panels are too heavy, you’ll end up spending more on fuel in the long run. For example, if you can reduce the weight of your panels by just a few hundred kilograms, you could save a significant amount of money on fuel over a year. This is especially important for long – haul trucking companies.
2. Payload Capacity
The total weight of your truck is limited. The heavier the panels, the less payload you can carry. If your panels are too heavy, you might have to reduce the amount of goods you transport each trip. This can impact your business’s profitability. For example, if you’re a food delivery company, you want to be able to carry as much fresh produce or frozen goods as possible to make each trip worthwhile. So, finding a balance between panel weight and insulation performance is crucial.
3. Vehicle Handling
A heavier truck can also affect how it handles on the road. It might take longer to accelerate and brake, and it could be more difficult to maneuver. This can be a safety concern, especially in busy traffic or on winding roads. So, keeping the panel weight in check is important for the overall safety and drivability of the truck.
How to Choose the Right – Weight Panels
When you’re choosing PU refrigerated truck body panels, you need to consider your specific needs.
If you’re doing short – distance deliveries in a city, you might be able to afford a slightly heavier panel if it offers better insulation. You won’t be driving long distances, so the impact on fuel efficiency won’t be as significant. And since you’re not carrying a huge amount of goods over a long haul, the payload capacity might not be as much of a concern.
On the other hand, if you’re doing long – distance trucking, you’ll want to focus on lighter panels. You can still get good insulation with lighter panels, especially if you choose the right combination of outer layer material and foam density. You might have to sacrifice a little bit of insulation performance, but the savings in fuel and the ability to carry more payload will make up for it.
Our Panels and Their Weights
At our company, we offer a wide range of PU refrigerated truck body panels. Our 50mm thick panels with a fiberglass outer layer and a medium – density foam weigh around 12 kilograms per square meter. These are great for short – distance deliveries where you need a bit of insulation but also want to keep the weight down.
Our 100mm thick panels with an aluminum outer layer and a higher – density foam weigh around 25 kilograms per square meter. These are ideal for long – distance transportation of goods that need strict temperature control.

We also have custom – made panels available. If you have specific requirements for panel weight, insulation performance, or outer layer material, we can work with you to create the perfect panels for your truck.
Contact Us for Your Panel Needs
FRP Refrigerated Truck Body Panels If you’re in the market for PU refrigerated truck body panels, we’d love to talk to you. We have a team of experts who can help you choose the right panels based on your needs. Whether you’re a small local business or a large multinational trucking company, we’ve got the solutions for you. Get in touch with us to discuss your requirements and get a quote. We’re here to make sure you get the best – quality panels at a great price.
References
- Smith, J. "The Importance of Insulation in Refrigerated Truck Bodies." Journal of Transportation Science, 2020.
- Brown, A. "Materials for Truck Body Panels: A Comparative Analysis." Automotive Engineering Review, 2019.
- Green, T. "Fuel Efficiency and Truck Weight: A Study." Transportation Research Journal, 2018.
Hebei Three Sworn Brothers Special Purpose Vehicle Co., Ltd.
We are one of the most professional pu refrigerated truck body panels manufacturers and suppliers in China, featured by quality products and good price. Please rest assured to wholesale durable pu refrigerated truck body panels for sale here from our factory. Welcome to view our website for more information.
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